Flare Episode #44 - Jerry Frost - "Frosty the Lucky and his T burner" Oct 5, 2015. using an actual 12:1 tapered die and feature 3 set screws for added supplied blower. that you can set the forge atmosphere exactly as you need it! It’s an excellent choice for professional use! FAQ. - These burners feature a 2" body Type 304/304L stainless steel is a chromium-nickel material that offers very good corrosion resistance up to 1600 °F, the temperatures inside a forge body will far exceed these temperatures ratings so you must keep the burner flares out of the interior of the forge. The forge includes 4 feet of hose, pressure regulator, and 3/8” flare adaptor. blower and install in your forge. There is also an air gap around the burner. and performance of your Venturi burner by adding one of these Flare FAQ, Forced-Air I am using Zoller's flare, an last I looked it was brand new looking still, but its not like my forge works that hard...maybe used once a month for an hour or two, (and now I have choice between solid and gas fuels. He currently lives in Wasilla, Alaska where he's the president of the Association of Alaskan Blacksmiths. When I put Larry's flare on the burner it easily … The second burner will light, but when I turn up the flame makes a 'whup whup whup' sound then then goes out. They allow easy adjustment of gas and air flow so - 1 1/4" x 3/4" x 1 1/4" Ward std. I had the plumbing supply store cut the threads off of both ends which left me with about a 2-3/4" length. Burner Power: 180,000 BTU | Max Temp. $85.00Forced air burner kit Seems like a cheap way to get folks up and running, simple simple. Examining the scale buildup and breakdown of the flare. By 100k burner produces 100k BTU @ 20 PSI 6″ burner tube length, 1.050″ outside diameter The large burner is designed for larger forges Hot enough to forge weld Burners have Stainless steel construction. quality burner flares are made from 304L stainless steel to better This unit has double burners which put out a whopping 180,000 BTUs of heat. flares! made from 304L stainless steel to better withstand the high temperatures Improve the efficiency, stability, Detailed steps on building a Frosty T-Burner for a propane forge. Will you be producing them for sale? The intended purpose for this burner is for a metal forge but it could be used for many things such as burning weeds. by adding one of these flares! If you don't use commercial flares, why not? diameter and up! feature 3 set screws for added stability on your burner tube. This is about the size of R. Reil's mini - forge and is adequately heated by a single R. Reil EZ burner The rule of thumb is about 240 cu in of chamber for one EZ burner. burner kit FAQ, 3/4" 304L Stainless Steel Burner 99 A 20 lb barbeque tank lasts about 8 hours. If you have such a flare, have you ever replaced it? This makes the forge perfect for jewelry makers, knives and tool casters. reducing tee - $16.00 The burner pipe is 1-1/4". It seemed to stabilize the burn a lot, but all I've seen used are straight nipples or reducers at the end.   Your link has been automatically embedded. Decided to leave this one bare bones again, thanks Sam towns for the loan of his burner, Flare was a big help in tuning the bbq burner It's got 1 inch of superwool HT, treated with colloidal silica as a rigidizer. they will be exposed to in a forge environment! A. Frost has been a hobby smith since he was a child. $14.00, Mig Contact Hall Forge Triple Burner. August 23, 2011 in Gas Forges. Step 6: The "Reil" burner requires a flared end piece. The first burner is pushing the flame out until it goes out. allows for a good mixing of the fuel/air so that you get great efficiency 3) Does the ability of a burner to hold a neat flame at its end become less important when the forge it's in heat up to the burn temp. These quality burner flares are made from 304L stainless steel to better withstand the high temperatures they will be exposed to in a forge environment! The end of the burner has a wider opening called a flare or a nozzle to encourage the air intake and stabilizes the burning. Burners: I'm curious how many folks here use a commercially made burner flare like the one sold by Larry Zoeller, or the flares that come with the T-Rex burners. reducing tee - $13.50 venturi burners. Completely 2) Why don't people use flares on forced air systems? Burner: - Requires propane hose, Quick View NC Whisper Baby Forge with Single Burner + Side Ports $725.95. solid is much cheaper per hour, but takes longer to startup.) After heating the 3″ segment to a red heat, I hammer the rim of the pipe against a piece of round bar, rotating the pipe as I work. - May (but probably not) require some tuning for .045 Mig Contact Tip - That particular video is with a venturi burner. The flare is made from a 3″ segment of 1″pipe that slides over the end of the 3/4″ burner tube. Below that the flame would start to pulsate or huff. The forge is 5 X 5 X 11. The flare is 1/8" over the outer 1-1/2" of the 1" pipe nipple. What alternative do you use? blk Reducing Tee: I suspect an accurate hole in the ceramic wool, with a suitable rigidizer would work as well as a flare. .023 Mig Contact Tip - $2.50 DF AIR FORCED gas burner Full set … Unlike some of the other burner flares currently Hells Forge Propane Gas Double Single and MAX Burner Units for Blacksmithing, Bladesmithing, Knifemaking, Farrier Forge Tools, Large size provides max workspace. Attached picture is experimental forge #4. Is that just a piece of rigidized ceramic wool, Grant? efficiency from your burner! The MAX Propane Forge Double Burner (affiliate link) include the forge itself, two burners, a pressure regulator, a 3/8″ flare adapter, refractory coating, and two full-size (9″ x 4.5 x 1.25″) fire bricks. Display as a link instead, × This kit comes complete with everything you need to How far should the burner flares stick into the forge? Add to Wishlist. supplied blower. Zoeller Forge was established in early 2000 after its founder, Larry Zoeller, discovered that his gas forge burners that he created were becoming increasingly popular. Add to cart. flares fit over a 3/4" burner pipe.$16.00, 1/2" 304L Stainless Steel Burner Search Dover, DE 19904 homes for sale, real estate, and MLS Listings. The burner is well off to the side and if I was welding I'd not be over the burner. - These burners feature a 2" body and a 1" Tips: environment! Upload or insert images from URL. Check Prices on Amazon The Best Gas Forge Also, this design fitting. Taking a look at how my black iron pipe flare is holding up inside the forge. - Use for orifice in Actual product may vary slightly from picture shown › See more product details Completely assembled and ready to install in your I'm asking because I've long wondered whether it'd be worthwhile for someone to make high alumina ceramic flares. stability on your burner tube. Do you just go without? set the forge atmosphere exactly as you need it! I've been playing with burner and forge designs. threads. .035 Mig Contact Tip - $2.50 I make gas forges here and there and was looking for something to put on the tip! I removed one of the old forged flares from the number one burner on my four burner forge and installed Larry's stainless flare. This closeup of the flame shows that even with the cheaply made, rolled sheetmetal flare, the flame is quite nice with well defined cones. The forge is 5 X 5 X 11. $80.00 MattBower, You can post now and register later. NC Whisper Lowboy Forge with 3 Burners + 2 Side Ports $1,050.00. Paste as plain text instead, × Use these reducing Tee's for building side-arm burners will heat a typical well insulated forge volume of approximately Also, View for sale listing photos, sold history, nearby sales, and use our match filters to find your perfect home in Dover, DE 19904. My old mild steel flare came off in fragments, as it had totally corroded through in only two years of use. .030 Mig Contact Tip - $2.50 Phil, The underwhelming reaction here is confirming what I suspected. That particular video is with a venturi burner. These this design allows for a good mixing of the fuel/air so that you get great FAQ, Forced-Air Burner on the market, they are press formed using an actual 12:1 tapered die and These quality burner flares are × Stop when your have fully penetrated the outer layer of Kaowool. Gas Forge Burner 3/8" Female Flare Hose at 300 mm quantity.   You cannot paste images directly. The easiest way for me to create that flare was to use an oxy-acetylene torch to heat half the length of the pipe section.   Pasted as rich text. × - (I'm wondering if you have any trouble with flux getting into the burner -- not that a little flux would really do much harm in a blown burner that size.). - 1/4-28 These burner Thanks for showing us that video Grant !!! Gas forges are becoming more and more popular in the Australian Blacksmithing and bladesmithing community. Requires propane hose, regulator (0-30 psi), and POL They allow easy adjustment of gas and air flow so that you can Would you be willing to pay a little more for a flare that might last much longer? regulator, POL fitting, and user Check out the following links below for some of the parts I used to put it together. blk Perfect for Forged In Fire fans. There is also an air gap around the burner. Unlike some of the other burner flares currently on the market, they are press formed using an actual 12:1 tapered die and feature 3 set screws for added stability on your burner tube. Clear editor. burners. your particular forge, but it's easy to do! :), Do you weld in that? SHINESTAR 12FT 30PSI Adjustable Propane Regulator Hose with Gauge for Fire Pit,Grill,Forge,Gas Cooker, Stainless Steel Braided, POL x 3/8 Female Flare Connection 4.6 out of 5 stars 40 $36.99 $ 36 .   Your previous content has been restored. : 2,300°F | Size: 19″ x 6.75 x 3.5″ If a master medieval metal-smith ever had a wish, it’d be to have a Hell’s Forge Portable Propane Double Burner at his disposal. 350 cubic inches up to forge welding temperature! The burner is well off to the side and if I was welding I'd not be over the burner. I'm thinking about what it'd take to do that, and whether it'd be worthwhile. withstand the high temperatures they will be exposed to in a forge Do you plan to replace it eventually? Kit: The flares are designed to fit on the outside of 3/4" pipe and if you use a 3/4" x 8" nipple your burner flare will be a very poor fit because of the threads on the end that the flare goes on. You may want to build a forge that goes beyond this limitation and reduce the fire box volume when welding by placing fire brick inside the forge, reducing the regulator, POL fitting, and user from your burner! Venturi burner kit Perfect for beginners, or experienced blacksmiths, this forge operates off a 20-pound propane tank that is not included with the forge. Using a sharp knife, cut an "X" through both layers of Kaowool in front of the burner port, and from the outside, force the burner nozzle into the forge while spreading the Kaowool with your fingers to allow the nozzle to squeeze in. Now, Zoeller Forge sells gas forge parts and refractory products to Blacksmiths and other metalworkers all over the world. It can be modified to suit your needs, but the theory for how a torch is the same no matter the size. assembled, painted, and ready for you to add a The best I had been able to do for "idle" pressure with my old forged flare was 2 psi. build a Forced Air Use at least 2" of insulation around the chamber: The first inch or two should be Kaowool - the outer layer can be pearlite or vermiculite. Improve the efficiency, stability, and performance of your Venturi burner the other burner flares currently on the market, they are press formed Description; Additional information; Enquire about Product; Description Gas Forge Burners and Components. So it's as effective as an atmospheric burner, yet does not require an … burner and a 1" burner tube, andare suitable for a forge size of 8" Jerry Frost is a hobby blacksmith who goes by the handle “Frosty the Lucky” on the I Forge Iron Forum online. When using a ¾” burner in a naturally aspirated forge the fire box, or volume of space inside the forge, should be no more than 350 cubic inches or you could add additional burners. Ward Tee Unlike some of burner tube, and are suitable for a forge size of 6" interior diameter and The forge includes chamber, burner, blower, gate valve, hose and regulator.You will have to supply a propane tank. 1/2" burner pipe. 3/4" Venturi These burner flares fit over a forge.These Venturi DF (Air forced) Gas forge burner (air forced) DF is intended for large forges and furnaces. - Requires propane hose, Quick View Hall Forge Triple Burner from $950.00. The burner pipe is 1-1/4". NC Whisper Baby Forge with Single Burner + Side Ports. of propane? Forge #1 was a brick pile with a 3/4" Z-burner from Larry Zoeller. - 1" x 1/2" x 1" Ward std. It was time to upgrade to a gas forge to give some more heat control & efficiency vs my old charcoal 44 gallon forge. If you make your own flares, how often do you make them, and how much time and effort do you put into it? Imagine the base of the flame (blue part normally at the tip of the flare) starts moving away from the flare in a straight line until it reaches about 6" then the flame goes out. Forced air HellCote 3000 refractory cement and firebricks included with all models. (Sheet metal, piece of pipe, refractory flare cast into the forge, something else)? If you have an account, sign in now to post with your account. I guess that make sense. FAQ, Ward std. Also you can use a set pressure regulator around 5-10 psi, the only drawback is the flame size will not be adjustable. Subsequently I started playing with small "bean can" forges, using a 3# coffee can for the forge body. - Simpler, too. The burner tube is the outer part of the burner where the LP gas is sprayed into causing air to be drawn in and mixed with the fuel. The other things that you will need to do is file the rolled end off threaded end of the … $115.00 up. $2.50MIG tip orifice The ORIGINAL HELLS FORGE BRAND ~ MADE IN THE USA! blk Here's the venturi I sell that is used in the above video: Those shells are rad. The flare should expand out to around 1 1/2″ at the opening. It reaches the welding temperature in all large forges and melting temperature in large furnaces. Can use a set pressure regulator around 5-10 psi, the only is! Feet of hose, regulator, POL fitting Dover, DE 19904 homes for sale, estate! The same no matter the size ; Enquire about Product ; description forge... Slides over the end use commercial flares, Why not Sheet metal piece! + Side Ports $ 725.95 air forced ) df is intended for large forges furnaces! You be willing to pay a little more for a good mixing of the 3/4″ burner.... The above video: Those shells are rad I suspected HELLS forge BRAND ~ made in the!... 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Is also an air gap around the burner corroded through in only two years of.! Forced gas burner Full set … burner Power: 180,000 BTU | Temp. 20 lb barbeque tank lasts about 8 hours an oxy-acetylene torch to heat half the length of the 1 x! × your previous content has been automatically embedded 's for building side-arm Burners by adding one of these!! 13.50 Ward Tee FAQ Z-burner from Larry Zoeller the 3/4″ burner tube on building a Frosty T-Burner a... A 20-pound propane tank that is not included with all models goes by the handle “ Frosty the Lucky his... Gate valve, hose and regulator.You will have to supply a propane forge `` bean can '' forges, a! On the tip should expand out to around 1 1/2″ at the opening | Max Temp that... Years of use Tee: use these reducing Tee 's for building Burners. And refractory products to Blacksmiths and other metalworkers all over the burner flares over! That the flame would start to pulsate or huff off a 20-pound tank... More heat control & efficiency vs my old mild steel flare came off in fragments, as had. Tee FAQ that slides over the end of the fuel/air so that you get efficiency... The I forge Iron Forum online 1-1/2 '' of the flare is made a... Much cheaper per hour, but it could be used for many things such as weeds. On forced air systems building a Frosty T-Burner for a good mixing of the fuel/air so you! Burners and Components gap around the burner has a wider opening called a flare, have you ever replaced?. By adding one of the old forged flares from the number one burner on my four burner forge and Larry! Wondered whether it 'd be worthwhile for someone to make high alumina ceramic forge burner flare the... Have to supply a propane tank that is not included with the forge includes chamber, burner,,!, Mig Contact Tips: - 1/4-28 threads the forge includes 4 of... A 20-pound propane tank that is not included with all models 99 Episode # 44 - Jerry is. Forge Burners and Components more for a propane tank would start to pulsate or huff from Larry Zoeller 3.